Synoptic
Schematic
Board Layout
Tuning

The tuning of the receiver needs a signal generator and a frequency analyser. Thanks to the low frequencies involved, one can use a sound card offering a sampling frequency of 96kHz, such as Sound Blaster  Audigy™ 2 ZS. For a few tens of dollars, you have all hardware required to tune the receiver...
Download Spectrum Lab, an Audio Spectrum Analyzer that offers all functionalities for our purpose and much more. The explanations here below assume the reader has a good knowledge of this software.

First, disconnect JP1 and JP2 to isolate the tuning section.
Set Spectrum Lab to generate a noise (level about -72dB). This is done through the 'Test Tone Generators' function in the View/Windows menu.
Set Spectrum Lab so that one channel of the frequency analyser is associated to the output of the signal generator (left channel) and the other is associated to the external signal input. This is done through the 'Spectrum Lab Components' function in the View/Windows menu.

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Connect signal output to test point TP_TUNING_IN.
Connect the test_point TP_FREQA to the input of the frequency analyser.
Adjust R100 so that the peak of the bandpass filter is at the desired frequency.
See the example below for a 23.4kHz frequency. The left part of the graph is the noise. The right part is the output of the first 2nd-order section of the MAX275.

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Connect the test_point TP_TUNING_OUT to the input of the frequency analyser.
Adjust R200 so that the peak of the bandpass filter is at the desired frequency.
See the example below for a 23.4kHz frequency. The left part of the graph is the noise. The right part is the output of the second 2nd-order section of the MAX275.

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Finally, disconnect the signal generator and reconnect JP1. Connect the antenna and set one input of the frequency analyser (left channel) to TP_TUNING_IN. Set the other input (right channel) to TP_TUNING_OUT. Check that the relevant station is actually selected.
See the example below for a 23.4kHz frequency. The left part of the graph corresponds to the signal at the output of the RF pre-amplifier with several VLF transmitters. The right part correspond to the output of the tuning section with only the signal of the selected station.

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The last steps consist in setting the 'RF gain' (R7) and post amplifier gain (JP3/JP4/JP5) so that the full range of the ADC converter is used. When no signal is present, the output (TP_ANALOG_OUT) should be close to zero (a few hundreds of mV at most). The signal level at mid-day should be around 1.5 to 2V.

Assembly
RS-232 Interface
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